Measuring Shocks at an Angle
This is when things get tricky, essentially what you need to establish first is the angle you are going to mount the shock. This angle then needs to be compared to the angle of the suspension when it cycles. Again for explanation purposes we will say that the suspension cycles nearly vertically. Now we will say that due to space limitations you need to mount the shock at a 30 degree angle leaning forward of the axle. First lets say that the suspension travels 6" vertically until it contacts and compresses the bump stop as stated in the first example. Next you will need to measure your two mounting points, for explanation purposes lets say this measurement is 12". Your difference is now 6". Now is where things get a bit tricky. The easiest way to determine the length of shock you need is to cycle the suspension from its loaded resting point to the point were it compresses the bump stop. With the suspension compressed again measure the distance from the upper and lower shock mounting points. Again from explanation purposes only lets say that the total distance between these two points is now 9". You can now see that as the suspension cycles through its 6" of compression travel you are only using 3 inches of shock travel, 12" original measurement minus the 9" you now measured. This means that a shock with a measurement from the lower shock eye to the top of the shock body of 9" would not limit suspension compression or rebound for this application.
Types of shocks
Twin-tube shocks
Twin-tube shocks, are, for the most part, the definition of a standard shock. Nearly all of the text above defines how this shock works, so we won’t get into much more detail. What we will say is that a twin-tube shock is the "entry level" shock absorber if you were to compare all shock absorbers against each other. These are considerably cheaper to manufacture, but offer the least consistent dampening in comparison. Twin-tube shocks are much more susceptible to fade, aeration and heat dissipation.
Coil-Over Shocks
Coil-over shocks are fairly simple by design. Simply put, a coil spring is placed over and around the shock body, adding an additional spring rate to the shock absorber. These coils can be placed over just about any type of shock absorber depending upon the manufacturer. Unless you have a specific need for these shocks, or if you plan on using this design in lieu of leaf or coil spring suspension altogether, don’t bother.
Gas / Pressurized Shock Absorbers
First, let’s dispel an old wives tale that gas shocks are much more stiff than regular shocks, offering a harsher ride. Gas shocks can be valved differently to offer a ride just as smooth as a twin tube shock, while still providing far superior shock-damping consistency than any regular shock on the market. Now, with that said, let’s define what a gas shock is and how it works. Let’s say your driving your rig at a good clip down a washboard road. Your suspension will be cycling at a tremendous rate, thereby forcing the piston within the shock absorber to move at a tremendous rate as well. When this happens, the oil within a regular shock absorber gets air bubbles forced into it, forming a frothy, foamy goo. When this happens, the oil will flow through the orifices of the piston at unpredictable rates and decrease the performance of any standard shock.
Gas pressurized shock absorber works a bit differently and are not nearly as vulnerable to the oil aeration as a standard shock absorber. Reason; gas pressurized shock absorbers are built with pressurized nitrogen inside the shock body. The pressure can range anywhere from 80 to 350 or more p.s.i. This keeps the oil from aerating because nitrogen does not mix with the shock oil, and forces the oil molecules to stay packed together much more closely, thereby all but preventing the oil from getting any air bubbles within.
Mono-Tube (Single Wall) Shock Absorbers
These shock absorbers types use a single-wall shock tube to enclose the piston, the shock oil and (sometimes) the pressurized gas. These shock absorber types are much more precise at dampening than the standard shock absorber because they are made with considerably more precise standards during the manufacturing process. Additionally, in most cases, the single-wall shock absorber is considerably stronger than the twin-tube shock absorber because they typically use a larger diameter piston. Further, the single-wall absorber is more resilient to shock fade because it can divide the shock’s oil from the air space far better than a twin-tube shock. With this type of construction comes the benefit of better heat dissipation as well.
Shocks with Reservoirs
Contrary to popular belief, the external reservoir on a shock of this type isn’t made to hold extra shock oil. Its purpose is to house the extra needed air space during a shocks compression cycle. Typically this is not air at all, but nitrogen. It will hold some additional fluid as needed, but this shock is designed differently from most other shocks in that the entire main shock body is completely drowned in shock oil. All shock absorbers, regardless of the type, need some amount of dead air space to allow them to work properly. Standard shocks have dead air at the top of the valve body or utilize a twin-tube model for the needed expansion.
As mentioned previously, the external reservoir is used for storing the extra needed dead air space. They are typically connected to the main shock body via a reinforced flexible hose or a metal tube of sorts. The trick here is that as the shock compresses, the extra oil is forced through the connecting tube, into the reservoir body and forced against the pressurized air or nitrogen. In theory, if the oil and the air are not allowed to mix (that’s the way the engineers designed this), the shock will dampen at a far more consistent rate regardless of the frequency of the shock compression/rebound cycles, because the oil cannot aerate. Not to mention they look cool.
Bypass Shocks
The dampening provided by standard shock absorbers is provided by the valving system being located at the head of the shock piston, which determines the dampening rates. Bypass shock absorbers aren’t all that different in that aspect, but they do add to this standard method of dampening via valving. How? Bypass shock absorbers add the component of external metering valves that are completely adjustable with spanner wrench for changing the rebound and compression of the shock. The other major aspect of bypass shocks is their oil-looping design. As the piston is compressed into the body of the absorber, the oil is pushed through the external bypass tubes and looped back underneath the head of the piston. Transversely, under rebound, the fluid does the same thing, only in reverse. This entire process is metered and dictated at an adjustable rate defined by the external, adjustable check valves. Depending upon make and model, some bypass shocks can offer multiple tubes to the shock body, typically one for rebound and one for compression. Some of which have multiple, adjustable check valves to control the metering of compression and the metering of rebound.
Adding fuel to the fire, yet another reason why bypass shocks are the best of all dampeners is because they’re not only velocity-sensitive like all other shock absorbers, but they are also position-sensitive as well. What does this mean? Simply put, these shocks can use a variable metering system that allows the shock to offer a much softer rebound and/or compression rate initially, and increase the dampening effect as the compression or rebound increases, similar to progressive coil springs. The really cool part? If you have the cash, all of these aspects of a bypass shock can be built to your needs and adjusted based upon the type of wheeling you do.
Air Shocks
Let’s not confuse these air shocks with those old load-carrying air shocks that your Mullet-wearing step brother installed on his ’72 Camaro. These shocks are a combination of a shock and a spring, allowing you to ditch your coil springs or leaf spring as well as your shock absorber and replace it with one unit. They can be identified by their large 2” or larger shafts, and look a lot like coil-over shocks without the coil springs. Generally speaking, the larger the shaft, the more load-carrying capacity this shock has.
Air shocks are cheaper than coil-over shocks (about half the cost, somewhere between $200 and $400 each), but require a link suspension to locate the axle. So, if you are considering a leaf-to-air shock (or coil-over for that matter) conversion, you will need to factor in those costs too. Currently, all air shocks are emulsion style shocks (the body is filled and charged with both oil and nitrogen in the same cylinder) and not a floating-piston style, which is ultimately a superior shock design. Cost and complexity are the big inhibitors here and the reason why they don’t exist today.
For the most part, air shocks are intended for use with light and medium weight vehicles, and you will need to consult an expert on determining what load carrying capacity air shock to run on your rig.
This is when things get tricky, essentially what you need to establish first is the angle you are going to mount the shock. This angle then needs to be compared to the angle of the suspension when it cycles. Again for explanation purposes we will say that the suspension cycles nearly vertically. Now we will say that due to space limitations you need to mount the shock at a 30 degree angle leaning forward of the axle. First lets say that the suspension travels 6" vertically until it contacts and compresses the bump stop as stated in the first example. Next you will need to measure your two mounting points, for explanation purposes lets say this measurement is 12". Your difference is now 6". Now is where things get a bit tricky. The easiest way to determine the length of shock you need is to cycle the suspension from its loaded resting point to the point were it compresses the bump stop. With the suspension compressed again measure the distance from the upper and lower shock mounting points. Again from explanation purposes only lets say that the total distance between these two points is now 9". You can now see that as the suspension cycles through its 6" of compression travel you are only using 3 inches of shock travel, 12" original measurement minus the 9" you now measured. This means that a shock with a measurement from the lower shock eye to the top of the shock body of 9" would not limit suspension compression or rebound for this application.
Types of shocks
Twin-tube shocks
Twin-tube shocks, are, for the most part, the definition of a standard shock. Nearly all of the text above defines how this shock works, so we won’t get into much more detail. What we will say is that a twin-tube shock is the "entry level" shock absorber if you were to compare all shock absorbers against each other. These are considerably cheaper to manufacture, but offer the least consistent dampening in comparison. Twin-tube shocks are much more susceptible to fade, aeration and heat dissipation.
Coil-Over Shocks
Coil-over shocks are fairly simple by design. Simply put, a coil spring is placed over and around the shock body, adding an additional spring rate to the shock absorber. These coils can be placed over just about any type of shock absorber depending upon the manufacturer. Unless you have a specific need for these shocks, or if you plan on using this design in lieu of leaf or coil spring suspension altogether, don’t bother.
Gas / Pressurized Shock Absorbers
First, let’s dispel an old wives tale that gas shocks are much more stiff than regular shocks, offering a harsher ride. Gas shocks can be valved differently to offer a ride just as smooth as a twin tube shock, while still providing far superior shock-damping consistency than any regular shock on the market. Now, with that said, let’s define what a gas shock is and how it works. Let’s say your driving your rig at a good clip down a washboard road. Your suspension will be cycling at a tremendous rate, thereby forcing the piston within the shock absorber to move at a tremendous rate as well. When this happens, the oil within a regular shock absorber gets air bubbles forced into it, forming a frothy, foamy goo. When this happens, the oil will flow through the orifices of the piston at unpredictable rates and decrease the performance of any standard shock.
Gas pressurized shock absorber works a bit differently and are not nearly as vulnerable to the oil aeration as a standard shock absorber. Reason; gas pressurized shock absorbers are built with pressurized nitrogen inside the shock body. The pressure can range anywhere from 80 to 350 or more p.s.i. This keeps the oil from aerating because nitrogen does not mix with the shock oil, and forces the oil molecules to stay packed together much more closely, thereby all but preventing the oil from getting any air bubbles within.
Mono-Tube (Single Wall) Shock Absorbers
These shock absorbers types use a single-wall shock tube to enclose the piston, the shock oil and (sometimes) the pressurized gas. These shock absorber types are much more precise at dampening than the standard shock absorber because they are made with considerably more precise standards during the manufacturing process. Additionally, in most cases, the single-wall shock absorber is considerably stronger than the twin-tube shock absorber because they typically use a larger diameter piston. Further, the single-wall absorber is more resilient to shock fade because it can divide the shock’s oil from the air space far better than a twin-tube shock. With this type of construction comes the benefit of better heat dissipation as well.
Shocks with Reservoirs
Contrary to popular belief, the external reservoir on a shock of this type isn’t made to hold extra shock oil. Its purpose is to house the extra needed air space during a shocks compression cycle. Typically this is not air at all, but nitrogen. It will hold some additional fluid as needed, but this shock is designed differently from most other shocks in that the entire main shock body is completely drowned in shock oil. All shock absorbers, regardless of the type, need some amount of dead air space to allow them to work properly. Standard shocks have dead air at the top of the valve body or utilize a twin-tube model for the needed expansion.
As mentioned previously, the external reservoir is used for storing the extra needed dead air space. They are typically connected to the main shock body via a reinforced flexible hose or a metal tube of sorts. The trick here is that as the shock compresses, the extra oil is forced through the connecting tube, into the reservoir body and forced against the pressurized air or nitrogen. In theory, if the oil and the air are not allowed to mix (that’s the way the engineers designed this), the shock will dampen at a far more consistent rate regardless of the frequency of the shock compression/rebound cycles, because the oil cannot aerate. Not to mention they look cool.
Bypass Shocks
The dampening provided by standard shock absorbers is provided by the valving system being located at the head of the shock piston, which determines the dampening rates. Bypass shock absorbers aren’t all that different in that aspect, but they do add to this standard method of dampening via valving. How? Bypass shock absorbers add the component of external metering valves that are completely adjustable with spanner wrench for changing the rebound and compression of the shock. The other major aspect of bypass shocks is their oil-looping design. As the piston is compressed into the body of the absorber, the oil is pushed through the external bypass tubes and looped back underneath the head of the piston. Transversely, under rebound, the fluid does the same thing, only in reverse. This entire process is metered and dictated at an adjustable rate defined by the external, adjustable check valves. Depending upon make and model, some bypass shocks can offer multiple tubes to the shock body, typically one for rebound and one for compression. Some of which have multiple, adjustable check valves to control the metering of compression and the metering of rebound.
Adding fuel to the fire, yet another reason why bypass shocks are the best of all dampeners is because they’re not only velocity-sensitive like all other shock absorbers, but they are also position-sensitive as well. What does this mean? Simply put, these shocks can use a variable metering system that allows the shock to offer a much softer rebound and/or compression rate initially, and increase the dampening effect as the compression or rebound increases, similar to progressive coil springs. The really cool part? If you have the cash, all of these aspects of a bypass shock can be built to your needs and adjusted based upon the type of wheeling you do.
Air Shocks
Let’s not confuse these air shocks with those old load-carrying air shocks that your Mullet-wearing step brother installed on his ’72 Camaro. These shocks are a combination of a shock and a spring, allowing you to ditch your coil springs or leaf spring as well as your shock absorber and replace it with one unit. They can be identified by their large 2” or larger shafts, and look a lot like coil-over shocks without the coil springs. Generally speaking, the larger the shaft, the more load-carrying capacity this shock has.
Air shocks are cheaper than coil-over shocks (about half the cost, somewhere between $200 and $400 each), but require a link suspension to locate the axle. So, if you are considering a leaf-to-air shock (or coil-over for that matter) conversion, you will need to factor in those costs too. Currently, all air shocks are emulsion style shocks (the body is filled and charged with both oil and nitrogen in the same cylinder) and not a floating-piston style, which is ultimately a superior shock design. Cost and complexity are the big inhibitors here and the reason why they don’t exist today.
For the most part, air shocks are intended for use with light and medium weight vehicles, and you will need to consult an expert on determining what load carrying capacity air shock to run on your rig.
